INTEC Robotic Polishing Cell for Knee Joints - 1
INTEC Robotic Polishing Cell for Knee Joints - 2

INTEC Robotic Polishing Cell for Knee Joints

Automated robotic cell designed for knee joint grinding and polishing. Integrated with ABB robots, INTEC precision grinding equipment, and advanced calibration software, achieving seamless transition from offline programming to production, significantly improving efficiency and consistency.

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Key Advantages

Dual Robot Collaboration
Intelligent Pressure Compensation
Comprehensive Safety Protection
User-friendly Programming Interface
Rapid Calibration Deployment
Full Process Automation

Technical Specifications

Robot Configuration: ABB IRB 2600 & 4600
Grinding Station: 2x INTEC 3-Belt Grinding Units
Polishing Head: PH1000 Single & PH1000/2 Dual
Station Config: 4 Loading, 1 Transfer, 2 Repositioning
Control System: IRC5 Controller (Dual System)
Software System: INTEC HMI & Calibration Software

Applications

Knee Joint Grinding
Knee Joint Polishing
Medical Implant Surface Treatment
Precision Curved Surface Processing
Complex Casting Finishing

Detailed Features

Dual Robot Collaboration

Equipped with one ABB IRB 2600-20/1.65 (20kg payload) and one ABB IRB 4600/45 (45kg payload) 6-axis robots, collaborating efficiently to handle complex workpieces.

Intelligent Grinding System

Includes two 3-belt grinding stations with automatic pressure compensation for belt wear, plus safety limit switches for belt breakage and contact wheel protection.

Efficient Polishing Unit

Integrates one INTEC PH1000 single-axis polishing head, one PH1000/2 dual-seat polishing head, and a nylon wheel combination unit to cover all fine polishing needs.

Advanced Calibration Software

INTEC's proprietary calibration software allows programs to be transferred seamlessly between cells. Factory relocation or new machine deployment requires only recalibration, with no program modification needed.

Automated Compound Supply

Features three liquid polishing compound feeding devices with mounting fixtures, solenoid valve assemblies, and 2 storage tanks for precise automatic compound replenishment.

Complete Cell Config

Includes three common base platforms, four loading/unloading stations, one workpiece transfer station, two repositioning stations, and two main electrical control panels.